SHARDA MOTOR INDUSTRIES LIMITED
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SHARDA MOTOR INDUSTRIES LIMITED
Companies in Group
1.  Registered Office  - New Delhi
2.  Nashik Plant 1 - Suspension
3.
 Nashik Plant 2 - Exhaust 
4   Chennai Plant 1 - Exhaust
5.  Chennai MWC Plant 2 - Tube mill & Sheet Metal
6.  Chennai MWC  R&D - Exhaust
7.  Gurgaon
- Seat Trim
8.  Haridwar -White Goods, Exhaust & Fuel Tank     
9.  Binola - Seat Frame & White Goods
10.
Greater Noida - Sheet Metal & Seat Frame
11.Surajpur
- Seat Trim, Soft Top &  Plastic Hose
12.Sanand - Tata Neno  Components
13.
Chakan - Exhaust
Group Milestones Since Inception

Financial Services : Since 1930.
Trading : National & International Markets since 1962.
Started Manufacturing from 1983.
Into Engineering Design and R&D service from 2001. (Specific ,Automation & Turnkey Projects In Automotive)
Our Quality System
FOUNDATION - CONFORMANCE TO REQUIREMENTS OF ISO 9002 : 1994 
- IN MARCH 2001.

CUSTOMER REQUIREMENT  - 100 PPM QUALITY SYSTEM COMPRISING OF CUSTOMER SPECIFIED METHODS 
OF PROBLEM SOLVING & REPORTING 
- CERTIFIED in OCTOBER 2002.

AUTOMOTIVE SECTOR REQUIREMENTS - CONFORMANCE TO REQUIREMENTS OF ISO / TS 16949 : 2002. 

REQUIREMENTS - CERTIFIED IN DECEMBER 2002. 

Technical Collaborator:

SEJONG INDUSTRIAL COMPANY LIMITED, KOREA

PRODUCT : 
COMPLETE AUTOMOBILE EXHAUST SYSTEMS COMPRISING OF :
- CATALYTIC CONVERTER SYSTEM
- SILENCER SYSTEM
- SUB ASSEMBLIES

CAPACITY
6,00,000 SETS PER ANNUM

CUSTOMER :
HYUNDAI MOTOR INDIA LTD
Exhaust Systems manufactured in   Chennai Unit Meeting International Norms 

Chennai MWC Unit -  Sharda Motor Industries Ltd.

Capabilities of MWC plant:

 

1.Stainless tube manufacturing to international standard
2.Aluminized carbon tubes for auto application
3.Shaping pipes to automotive exhaust requirement
4.Pressed sheet metal parts
5.Assy of silencers /resonators.
6.Tig welding .seam welding, spot welding capability
7.Lock seam facility for resonator
8.Tube Mill

Tube Mill: 

EQUIPMENT NAME 

OLIMPIA80 

TUBE MILL 

YEAR OF INSTALLATION 

2008

MAKE 

OLIMPIA80,

ITALY 

CAPABILITY 

TUBE DIA   -- 20MM to 76.20 MM

THICKNESS – 0.8 to  2.5 MM 

MAX SPEED 

110 MPM 

CAPACITY 

16 TONS / SHIFT 

Tube Mill Core Strengths:
               

FEATURES

BENIFITS

VERTICAL ACCUMULATOR

2.6 TIMES MILL SPEED

EDGE SCARFING

Better Weld ability.

Two Roll System
     (Weld Roll)

Better Weld ability.

Seam Guide Top
  with Epoxy
  separator

Current flow towards
Weld zone. Current
loss will be minimized

OD BRUSHING

Polishing of
 Heat Affected Zone.

ALUMINIUM     COATING

  Aluminium coating
on HAZ

ONLINE ECT

Open defect detection
 in Online

ONLINE MARKING

Tube Stenciling in
Online

Bending Parts : Bend Pipes for Exhaust system

   

Bending Parts :U bending done with 180 degree angle without Tool mark and Wrinkles

   

Press Shop Machines

630 T Hydraulic Press
250 T Mech Die cushion Press
200 T Press
100 T Press
80 T Press

Capacity

No. of Machines : 7 No’s
No. of Stocks : 20,000 / Shift
Bed size (Min) : 630 x 1000 mm
Bed size (Max) : 1500 x 2800 mm
Stroke : 100 x 1000 mm
Cushion stroke : 60 x 400 mm


Auto TIG Welding ( 600 mm Length)

Critical Operation:


Draw Operation


Swaging Operation


600 TIG Welding Operation

Major Testing Equipments:

 

Metallurgical Microscope

UTM -10 (Metals)

Hardness testing Machine

Quality Assurance requirement from customers…
  • Tensile test

  • Micro Analysis test

  • Flattening test

  • Flaring test

  • Flange test

  • Reverse bend test

  • Hardness test

  • Chemical test

  • Die penetration test

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